Independent Disc Component (ES-BDT)

In modern agriculture, the demand for fast, efficient and cost-effective soil cultivation is continuously increasing. Independent disc systems have become one of the most preferred technologies for stubble cultivation and shallow soil tillage due to their strong mixing performance, stable operation and reduced fuel consumption.

The ES-BDT Independent Disc Component, developed by Esbor, is a ready-to-install, OEM-compatible component set designed for manufacturers producing disc-based soil cultivation machines.

What Is an Independent Disc System?

In independent disc systems, each disc operates on its own spring-loaded arm. This structure allows:

• Independent ground contour tracking

• Effective shock absorption in stony fields

• Reduced vibration and mechanical stress

• Protection against disc and frame damage

• Stable performance at higher working speeds

The system provides full-width cultivation performance from depths of approximately 7 cm and above.

Working Principle

1. Cutting and Mixing of Crop Residues

Discs enter the soil at optimized angle combinations, cutting crop residues and creating intensive surface mixing. This angular working principle is essential for homogeneous residue incorporation.

2. Full-Width Soil Cultivation

The independent disc layout ensures that the entire working width is cultivated without leaving untreated zones. This provides a major advantage in:

• Stubble cultivation

• Shallow mixing

• Seedbed preparation

3. Improved Root Development

As shown in the working principle illustration:

• Soil aeration increases in the cultivated zone

• Weeds are mechanically broken

• Roots develop deeper and more evenly

• Organic matter is distributed uniformly

4. Shock Absorption via Spring Arm Design

The ES-BDT spring arm structure:

• Absorbs impacts in challenging terrain

• Protects the disc and frame

• Extends machine lifespan

• Ensures smoother and more stable operation

Why ES-BDT Is an Advantage for Manufacturers

The ES-BDT Independent Disc Component is a fully integrated OEM solution that offers:

• Ready-to-assemble component sets

• Standardized spring arm, disc and mounting units

• High-strength steel with heat treatment

• Compatibility with different machine widths

• Elimination of R&D and tooling costs

• Fast transition to serial production

This allows manufacturers to launch independent disc machines quickly and efficiently.

Independent disc systems significantly improve soil structure, cultivation efficiency and operational reliability.
The ES-BDT Independent Disc Component provides manufacturers with a durable, tested and production-ready solution for modern soil cultivation machinery.